SMART ALERTS. FASTER RESPONSE. ZERO DOWNTIME.
Andon System Solution
Real-Time Alerts. Instant Escalation. Better Productivity.
Brilliant Andon System empowers your factory with real-time production visibility, intelligent alerts, and quick escalation to reduce downtime and improve operational efficiency.
- Real-Time Production Alerts
- Downtime Monitoring
- Smart Escalation Workflow
- Andon Display Boards
- OEE Integration
- PLC and IoT Integration
- Mobile and Email Notifications
- AI Analytics and Reporting
- Multi-Level Alert Management
- MES and ERP Integration
Smart Escalation
Multi-level escalation workflow ensures quick response and issue resolution.
Visual Management
Andon display boards and tower lights provide clear visual signals on shop floor.
Mobile Notifications
Receive real-time alerts on mobile, email, and SMS for faster action and better control.
Performance Analytics
Track downtime, response time, and OEE with AI powered dashboards and reports.
Seamless Integration
Integrates with PLC, SCADA, MES, OEE, and ERP for connected and intelligent factory operations.
Real-Time Alerts
Instant alerts for machine breakdown, quality issues, material shortage, and operator assistance.
How Andon System Works
1. Issue Occurs
Problem detected on machine or process
2. Alert Triggered
Operator triggers Andon or system detects issue
3. Alert Displayed
Visual and audio alerts shown on Andon system
4. Escalation
Alert escalated to concerned team
5. Issue Resolved
Team resolves the issue and updates status
6. Analysis and Reports
System generates insights for continuous improvement
Andon System Capabilities
Production Monitoring
- Live line and machine status
- Production count tracking
- Shift and target monitoring
Downtime Management
- Track planned and unplanned downtime
- Downtime reason analysis
- Reduce production losses
Escalation Management
- Multi-level alert escalation
- Auto notifications to team
- Track response and resolution
Mobile and Web Access
- Mobile and web dashboards
- Real-time notifications
- Remote monitoring access
Analytics and Reporting
- OEE and KPI dashboards
- AI-powered insights
- Custom reports and trends
Integration
- PLC, SCADA and IoT integration
- MES and ERP connectivity
- Seamless data flow
Key Manufacturing KPIs
OEE
92.5%
↑ 8.5% vs yesterday
Availability
94.2%
↑ 6.2% vs yesterday
Performance
91.1%
↑ 5.4% vs yesterday
Quality
96.7%
↑ 3.3% vs yesterday
Active Alerts
12
↓ 10% vs yesterday
MTTR
18.6 mins
↓ 12% vs yesterday
Downtime
2.4 hrs
↓ 15% vs yesterday
Seamless Integrations
Industries We Serve
Automotive
Real-time production tracking and quality assurance.
FMCG
High-speed production monitoring and OEE analytics.
Electronics
Precision manufacturing and traceability.
Pharmaceuticals
Batch traceability and compliance management.
Engineering and Fabrication
Shop floor visibility and performance optimization.
Process Industries
Production monitoring and process optimization.
Real-Time Visibility
Reduced Downtime
Faster Response
Industry 4.0 Ready
Better Communication
Higher Productivity
Empower Your Factory with Intelligent Alerts & Real-Time Visibility.
Brilliant Andon System helps you reduce downtime, improve productivity, and achieve operational excellence with real-time alerts and smart escalation.