SMART QUALITY CONTROL. BETTER PRODUCTS. ZERO DEFECTS.
SPC / SQC Solutions for Factory Automation
IStatistical Process Control. Statistical Quality Control. Intelligent Quality. Consistent Excellence.
Brilliant SPC / SQC solutions help manufacturers monitor, analyze and control quality in real time using statistical methods, AI analytics and smart factory technologies to reduce variation and improve productivity.
- Real-Time Quality Monitoring
- SPC Control Charts
- SQC & Inspection Management
- Defect & Rejection Analysis
- Quality Dashboards
- AI Quality Analytics
- Production Traceability
- IIoT & Machine Integration
- MES & ERP Integration
- Process Capability Monitoring
Real-Time Monitoring
Monitor quality parameters and inspection results in real time across lines and machines.
Statistical Control
SPC control charts and process capability analysis for better process stability and consistency.
Quality Analytics
AI-powered analytics to detect variations, predict defects and improve quality outcomes.
Traceability
End-to-end batch, serial and material traceability for complete quality transparency.
Smart Alerts
Instant alerts for out-of-control conditions, defects and quality deviations via multiple notification channels.
Compliance Ready
Ensure industry compliance with audit trails, reports and quality documentation automation.
How SPC / SQC Solution Works
1. Data Collection
Collect real-time data from machines, sensors and inspection systems
2. Statistical Analysis
Apply SPC/SQC methods to analyze variation and process behavior.
3. Process Monitoring
Monitor control charts, capability indices and process trends.
4. Deviation Detection
Detect out-of-control conditions and quality deviations instantly.
5. Corrective Actions
Trigger corrective actions and track resolution workflows.
6. Continuous Improvement
Improve quality, reduce defects and enhance process performance.
SPC / SQC Solution Capabilities
SPC Control Charts
- X-Bar, R, S, I-MR Charts
- Real-Time Charting
- Control Limit Monitoring
- Trend & Variation Analysis
SQC & Inspection
- Incoming, In-Process & Final Sampling Plans
- Inspection Checklists
- Defect Classification
Process Capability
- Cp, Cpk, Pp, Ppk Analysis
- Capability Trend Monitoring
- Histogram & Distribution
- Process Performance Index
Defect Analytics
- Pareto Analysis
- Defect Trend Reporting
- Root Cause Analysis
- Rejection & Scrap Tracking
Traceability
- Batch & Serial Tracking
- Material Traceability
- Genealogy Mapping
- Audit Trail & Compliance
Reports & Dashboards
- Real-Time Dashboards
- Custom Quality Reports
- KPI Monitoring
- Exportable Reports
Key Quality KPIs
Defect Rate
1.28%
↓ 0.42%
First Pass Yield
98.6%
↑ 1.6%
Process CpK
1.67
↑ 0.18
Rejection Qty
256
↑ 12
Inspection Count
1,458
↑ 16%
PPM
320
↓ 48
On-Time Actions
96.2%
↑ 3.8%
Seamless Integrations
Industries We Serve
Achieve Zero Defects with Intelligent SPC / SQC Solutions
Brilliant SPC / SQC solutions empower manufacturers to ensure consistent quality, reduce variation and drive operational excellence with data-driven insights.