SMART ALERTS. FASTER RESPONSE. ZERO DOWNTIME.

Andon System Solution

Real-Time Alerts. Instant Escalation. Better Productivity.

Brilliant Andon System empowers your factory with real-time production visibility, intelligent alerts, and quick escalation to reduce downtime and improve operational efficiency.

Smart Escalation

Multi-level escalation workflow ensures quick response and issue resolution.

Visual Management

Andon display boards and tower lights provide clear visual signals on shop floor.

Mobile Notifications

Receive real-time alerts on mobile, email, and SMS for faster action and better control.

Performance Analytics

Track downtime, response time, and OEE with AI powered dashboards and reports.

Seamless Integration

Integrates with PLC, SCADA, MES, OEE, and ERP for connected and intelligent factory operations.

Real-Time Alerts

Instant alerts for machine breakdown, quality issues, material shortage, and operator assistance.

How Andon System Works

1. Issue Occurs

Problem detected on machine or process

2. Alert Triggered

Operator triggers Andon or system detects issue

3. Alert Displayed

Visual & audio alerts shown on Andon system

4. Escalation

Alert escalated to concerned team

5. Issue Resolved

Team resolves the issue and updates status

6. Analysis & Reports

System generates insights for continuous improvement

Andon System Capabilities

Production Monitoring

Live line & machine status
Production count tracking
Shift & target monitoring

Downtime Management

Track planned & unplanned downtime
Downtime reason analysis
Reduce production losses

Escalation Management

Multi-level alert escalation
Auto notifications to team
Track response & resolution

Mobile & Web Access

Mobile & web dashboards
Real-time notifications
Remote monitoring access

Analytics & Reporting

OEE & KPI dashboards
AI-powered insights
Custom reports & trends

Integration

PLC, SCADA & IoT integration
MES & ERP connectivity
Seamless data flow

Key Manufacturing KPIs

OEE
92.5%
↑ 8.5% vs yesterday

Availability
94.2%
↑ 6.2% vs yesterday

Performance
91.1%
↑ 5.4% vs yesterday

Quality
96.7%
↑ 3.3% vs yesterday

Active Alerts
12
↓ 10% vs yesterday

MTTR
18.6 mins
↓ 12% vs yesterday

Downtime
2.4 hrs
↓ 15% vs yesterday

Seamless Integrations

Industries We Serve

Empower Your Factory with Intelligent Alerts & Real-Time Visibility.

Brilliant Andon System helps you reduce downtime, improve productivity, and achieve operational excellence with real-time alerts and smart escalation.