SMART QUALITY CONTROL. BETTER PRODUCTS. ZERO DEFECTS.
SPC / SQC Solutions for Factory Automation
IStatistical Process Control. Statistical Quality Control. Intelligent Quality. Consistent Excellence.
Brilliant SPC / SQC solutions help manufacturers monitor, analyze and control quality in real time using statistical methods, AI analytics and smart factory technologies to reduce variation and improve productivity.
- Real-Time Quality Monitoring
- SPC Control Charts
- SQC and Inspection Management
- Defect and Rejection Analysis
- Quality Dashboards
- AI Quality Analytics
- Production Traceability
- IoT and Machine Integration
- MES and ERP Integration
- Process Capability Monitoring
Real-Time Monitoring
Monitor quality parameters and inspection results in real time across lines and machines.
Statistical Control
SPC control charts and process capability analysis for better process stability and consistency.
Quality Analytics
AI-powered analytics to detect variations, predict defects and improve quality outcomes.
Real-Time Monitoring
Monitor quality parameters and inspection results in real time across lines and machines.
Statistical Control
SPC control charts and process capability analysis for better process stability and consistency.
Quality Analytics
AI-powered analytics to detect variations, predict defects and improve quality outcomes.
How SPC / SQC Solution Works
1. Data Collection
Collect real-time data from machines, sensors and inspection systems
2. Statistical Analysis
Apply SPC/SQC methods to analyze variation and process behavior.
3. Process Monitoring
Monitor control charts, capability indices and process trends.
4. Deviation Detection
Detect out-of-control conditions and quality deviations instantly.
5. Corrective Actions
Trigger corrective actions and track resolution workflows.
6. Continuous Improvement
Improve quality, reduce defects and enhance process performance.
SPC / SQC Solution Capabilities
SPC Control Charts
- X-Bar, R, S, I-MR Charts
- Real-Time Charting
- Control Limit Monitoring
- Trend and Variation Analysis
SQC and Inspection
- Incoming, In-Process and Final Sampling Plans
- Inspection Checklists
- Defect Classification
Process Capability
- Cp, Cpk, Pp, Ppk Analysis
- Capability Trend Monitoring
- Histogram and Distribution
- Process Performance Index
Defect Analytics
- Pareto Analysis
- Defect Trend Reporting
- Root Cause Analysis
- Rejection and Scrap Tracking
Traceability
- Batch and Serial Tracking
- Material Traceability
- Genealogy Mapping
- Audit Trail and Compliance
Reports and Dashboards
- Real-Time Dashboards
- Custom Quality Reports
- KPI Monitoring
- Exportable Reports
Key Quality KPIs
Defect Rate
1.28%
↓ 0.42%
First Pass Yield
98.6%
↑ 1.6%
Process CpK
1.67
↑ 0.18
Rejection Qty
256
↑ 12
Inspection Count
1,458
↑ 16%
PPM
320
↓ 48
On-Time Actions
96.2%
↑ 3.8%
Seamless Integrations
Industries We Serve
Automotive
FMCG
Electronics
Pharmaceuticals
Packaging
Engineering
Better Quality
Real-Time Visibility
Reduced Variation
Industry 4.0 Ready
Lower Rejection
Higher Productivity
Achieve Zero Defects with Intelligent SPC / SQC Solutions
Brilliant SPC / SQC solutions empower manufacturers to ensure consistent quality, reduce variation and drive operational excellence with data-driven insights.